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Introduction
TiN
CrN
TiAIN
Nitron O
Nitron MC
Nitron CA
Diamolith (DLC)
Cali-Coat
Ion Implantation
InnerArmor™
Tungsten Disulphide

InnerArmor™ From Tecvac

50micron InnerArmor™ Coating

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InnerArmor™ is a coating specifically designed to improve the functional properties of internal surfaces. Applied from the gaseous phase the coating is applied using Hollow Cathode technology.  The coating material, rather like Diamolith™, comprises Carbon in both the graphitic form (sp2 bonds) and diamond (sp3 bonds). Where the two coatings differ is in the rate of deposition and final deposition thickness.

The physical intensity of the plasma within the workpiece facilitate phenomenal coatings rates([in the order of 1µm/minute) and produce an ultimate coating thickness of 50 microns - making InnerArmor™ easily the thickest commercial DLC coating on the market.

InnerArmor™ which can be deposited at low temperature is a grey/black coating which will mirror the substrate surface. It can be applied to all metal substrates.

The coating morphology can be modified (by process control) to produce variants to match the prevailing application conditions.  Examples include extreme corroding conditions, highly erosive environments and applications where a high surface hardness is required.

The coating can be used for a range of applications where internal surfaces cannot be coated by normal PVD or PECVD means. Such as pipes, cylinders pump components, ductwork and all fluid/powder transfer systems.

InnerArmor’s™ main strengths include, high abrasive an erosive wear resistance, excellent corrosion resistance and extremely low friction.

InnerArmor™ Outline Specification

COMPOSITION Dense amorphous, diamond like carbon with high carbon diamond bonding (sp3 content > 65% by RAMAN). Total composition is 70% Carbon and 30% Hydrogen. Silicon added to under layers to promote adhesive bond to substrate.
COATINGS        5 – 50 µm +/- 20%
FINISH Mirrors substrate surface Roughness Ra
ADHESION  Verified using Scratch test to ASTM C1624 to 25N without delamination.
HARDNESS

InnerArmor™ Low Wear

InnerArmorHard         

1100-1300Hv

1800-2200 Hv

MICROSTRUCTURE Extremely Dense – Passing ‘holiday’ and acid exposure tests
FRICTION COEFFICIENT 0.07 – 0.1
WEAR COEFFICIENT

InnerArmor Low Wear              

InnerArmor™ Hard       

2 e-7 mm3 ASTMG133

8 E-5 mm/Nm

TEMP. STABILITY

InnerArmor™ Low Wear

InnerArmor™ Hard

Up to 450°C

Up to 600°C

InnerArmor™ Vs Alternative Coatings

Bury: 0161 7979 111   B'ham: 0121 628 2552 e-mail: info@wallworkht.com