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**Due to the continued volatility in energy markets, commodities and increased pressure on other consumables, Wallwork Group surcharge for August 1st 2022  to August 31st 2022 will be 13%**

Cambridge News

Sixth Plasma Nitrider to Go Live

Plasma nitriding for wear parts

To Meet Growing Demand

Expanding plasma nitriding facilities, Wallwork are nearing the completion of a programme of increasing capacity with a sixth unit. This is due to go live in November and will process components up to two metres in length. Ideal for larger aerospace parts and more.

Wallwork director, Simeon Collins, explained, "We invested significantly in new plasma nitriding capacity last year, bringing in a Rübig Micropuls Everest. We have now also seized the opportunity to upgrade and refurbish some of our existing equipment to meet the growing demand for plasma nitriding.”

This additional £500K investment by the group, shows confidence in future demand, especially from the aerospace sector. The Cambridge plasma nitriding centre, provides 24/7 processing and has a dedicated area for inspection of case depth, structure and other quality aspects.

Plasma Nitriders at Wallwork Cambridge
Plasma nitriding is a relatively cool process compared with other heat treatments, ensuring the dimensions and characteristics of the base metal are not compromised. Vital for the stringent requirements of aerospace manufacturers. The process meets differing needs because the depth and properties of the case hardened layer can be finely controlled. Wallwork also design and make physical masking used to ensure only the specified surfaces are exposed and are hardened.

Manufacturers of wear parts such as gears, camshafts and followers, valve parts, aero-engine and airframe components, dies and injectors use plasma nitriding to improve component endurance. For makers of stainless steel parts used in harsh environments, low temperature plasma nitriding minimises loss of corrosion resistance in the metal.

As plasma nitriding does not leave chemical residues, applying hard coatings by physical vapour deposition (PVD) is more easily achieved and imparts even better wear resistance for use in high-load applications. This can all take place at the Cambridge site.

Along with Nadcap accreditation, Wallwork holds extensive aerospace approvals from company, national and international bodies. To meet customer fast turn-around needs, a in-house transport fleet provides quick and efficient nationwide pick-up and delivery.

08/08/2022 12:03:57 AM

Galleries

Santa Makes Special Delivery

Peter Cookson takes delivery from Santa

to Wallwork Cambridge for Peter Cookson

Peter Cookson, is delighted with his early Christmas present – a newly delivered, large capacity, SECO Warwick vacuum furnace. It was too big to wrap and keep a secret but Peter was eager to have his photo taken alongside. The furnace should be operational early in the new year.

Vacuum brazing has... ... New Vacuum Furnace for Wallwork Cambridge

19/12/2018 AM

Cambridge Secures Further Rolls-Royce Approval

New Rubig nitrider at Wallwork Cambridge

for Vacuum Brazing, Plasma Nitriding and Heat Treatment

Following on from Rolls-Royce approval at Bury, Cambridge has secured the company’s approval for vacuum brazing, Plasma nitriding and Heat Treatment. These processes are seeing soaring demand and we are making significant investments to ensure Wallwork is the go to company for these processes.

To meet growing demand a new Seco vacuum... ... Cambridge Rolls-Royce Approval

14/03/2018 AM

The Gold Standard in Scissors

EXO Gold - Wallwork TiN super luxe gold ceramic coated

Wallwork TiN PVD Coating Helps William Whiteley’s

William Whiteley & Sons, the oldest scissor-makers in the western world, has chosen Wallwork to provide the Titanium Nitride PVD coating on their new EXO Gold scissor.

The EXO range has been developed with assistance from the Advanced Manufacturing Research Centre (AMRC) at the University of Sheffield, using state of the art 3D tooling,... ... TiN Coated Scissors

06/12/2017 AM

Medical Process Portfolio Expands

Wallwork Cambridge: leading research in hard coatings for medical implants.

With Aero Technology Transfer to Hip and Knee Joints

Wallwork Cambridge, has been awarded funding from Innovate UK, the government backed sponsor of breakthrough technologies, to research the medical application of our aircraft bearing hardening technology in human implants. The development combines our expertise in making landing gear bearings lighter and stronger with the Agilliant process to contain... ... Medical Duplex Coatings

08/08/2017 AM

AS9100 Revision D Success

High value aerospace work at Wallwork Cambridge

Cambridge is 14th UK Company to Make Transition

Well done Wallwork Cambridge – it is the 14th company in the UK to make the successful transition to AS9100 Revision D. As a major supplier to the aerospace industry of heat treatment and hard coatings services, this is an important achievement and will give aerospace customers continuing confidence to bring orders to us.

The renewed... ... AS9100 Revision D

20/07/2017 AM

Smoothing of Additive Manufactured Components

Test parts before and after

International Project to Commercialise Plasma Process

The Wallwork Group is pioneering a new technology to remove the rough and irregular finish that is typical of additive manufactured (AM) metal components. The project is an international collaboration with the University of Manchester materials science department along with an AM processor in France and dental implant manufacturer in Italy. additive manufacturing

11/05/2017 AM

Expanding PVD Machine Build

Cambridge site pioneering PVD coating equipment

Expanding PVD Machine Build

Everyone knows that Cambridge is our centre of excellence for PVD coating. Fewer customers are aware that this is one of the largest coating factories in Europe and that we build most of our own PVD machines. Following a major re-fit of the machine build department we are now gearing up for a significant expansion.

As... ... test

30/03/2017 10:19:40 AM

Advanced Engineering 2016

Cambridge Lab

Heat Treatment and Hard Coatings at Advanced Engineering

Surface engineering specialists, the Wallwork Group, returned to Advanced Engineering in the Aero Engineering section, Stand P51 Hall 3. The range of Wallwork heat treatments and hard coatings enables the company to offer clients... ... Adv _eng_2016

19/09/2016 AM / RB

Major Expansion at Wallwork Cambridge

New Factory Ready for FittingOut

 

 

Continuing investment and business growth at Wallwork Cambridge meant space was becoming tight. A new extension, that will be fully operational early in 2016, will solve several problems and open new opportunities. More…

Cambridge Expansion

17/02/2016 RB

Wallwork Expands Hard Coating Options for UK Engineers and Manufacturers

Cemecon Diamond Coating Plant

Coating equipment investment continues

Growing confidence and collaboration between UK heat treatment and hard coating specialist the Wallwork Group and German diamond coating specialist, CemeCon is benefiting UK manufacturers. The companies have now operated a licensing and marketing agreement under which Wallwork is the exclusive authorised UK supplier of CemeCon patent coatings with... ... Cemecon_2015

16/01/2015 13:51:26 RB

New Vacuum Brazing Cell Opened

A wide variety of vacuum brazed assemblies

Cambridge site invests in additional services



Surface engineering specialist Tecvac has established a dedicated cell for production of complex components by vacuum brazing. The unit is designed to braze ëone-offí and development components but also has the capacity to produce high volumes of commercial parts using vacuum furnaces of varying size.

Tecvac... ... Vacuum Brazing

17/04/2014 17:23:20 Richard Burslem

Cemecon tool coatings in the UK

Cutting tool

Round Shank Tool Coating Services from Advanced UK Coating Specialist

Following the signing of an exclusive licence agreement, Tecvac is now providing the complete line of CemeCon resilient coatings to UK tool manufacturers and users. Tecvac is able... ... Cemecon tool coating

26/08/2013 Peter Carpenter

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